Keepway Horizontal Flowpack Packing Machine

How Keepway flowpack packing machine Works

The Keepway flowpack packing machine operates on an ingenious automated principle that seamlessly transforms packaging film into perfectly sealed packets. Here's a simplified breakdown of the process:

1. Film Feeding & Formation: A roll of packaging material is loaded and fed through a forming collar that shapes the flat film into a tube around the product-5.

2. Product Loading: Items are transported into the film tube via a conveyor system, precisely timed to ensure consistent placement-5.

3. Sealing & Cutting: The machine uses longitudinal heat sealing to create a continuous fin seal. As the product moves forward, it passes through a transverse sealing and cutting mechanism—often a rotary or reciprocating system—that creates the familiar "pillow" shape and separates individual packages-5-9.

Advanced technological features ensure operational excellence:

• Photoelectric Tracking: High-sensitivity sensors detect registration marks on pre-printed packaging materials, automatically compensating for material stretch or positional errors to maintain perfect cut alignment-9.

• Electronic Cam System: Replaces traditional mechanical cams, enabling complex motion control without physical wear. This allows for smoother operation, higher speeds, and quick adjustments without mechanical modifications-5.

• PID Temperature Control: Maintains optimal sealing temperatures for various materials, ensuring strong, consistent seals regardless of operational speed-1-9.

Key Applications and Versatility

The Keepway flow wrap pillow packaging machine is engineered to handle an impressive range of products, making it invaluable across sectors:

Food Industry

• Bakery Items: Bread, cakes, cookies, and crackers

• Confectionery: Chocolate bars, hard candies, nougat, gummies, and toffees

• Snack Foods: Biscuits, chips, ice cream, frozen treats, and convenience foods-1-9

Non-Food Applications

• Daily Essentials: Soap bars, shower gels, toothpaste, and cosmetic items

• Household Products: Utensils, cleaning supplies, and air fresheners

• Pharmaceuticals: Medicine strips and healthcare products

• Industrial Goods: Small hardware components and stationery-2-6

This remarkable adaptability stems from the machine's customizable features, including adjustable sealing jaws, various feeding systems, and modular components that can be reconfigured for different product dimensions and packaging requirements.

Operational Advantages and Customization

Unmatched Efficiency

The Keepway flowpack bag packing machine delivers exceptional operational performance:

• High-Speed Packaging: Capable of processing 35-230 packages per minute depending on model and product specifications, with some high-speed variants reaching up to 1,100 pieces per minute for small items like candies-1-10.

• Quick Changeover: Adjustable sealing jaws and modular components enable rapid switching between different products and packaging sizes-5.

• Reduced Material Waste: Precision tracking and cutting systems minimize film waste, while automatic fault detection prevents defective packages-9.

Customization Options

Keepway understands that one size doesn't fit all in packaging. The flowpack bag packing machine for soap bar and other products can be tailored to specific needs:

• Packaging Styles: Available with various sealing options, including fin seals, lap seals, and special patterns for different applications.

• Additional Features: Options include date coding systems, inkjet printers for batch information, automatic feeding mechanisms, and checkweighers for quality control.

• Material Compatibility: Handles a wide range of packaging materials including OPP, CPP, PET, metallized films, paper-plastic composites, and laminated materials-1-9.

User-Friendly Operation and Maintenance

Intuitive Controls

Modern Keepway flow pack packing machines feature:

• Touchscreen Interface: User-friendly human-machine interface (HMI) for easy parameter setting and operation monitoring-2-9.

• Programmable Logic Controller (PLC): Stores settings for different products, enabling quick changeovers and consistent results-5.

• Self-Diagnostic Systems: Automatically detect and display operational issues, reducing troubleshooting time-9.

Simplified Maintenance

• Modular Design: Key components are easily accessible for cleaning and maintenance.

• Automated Lubrication: Reduces manual maintenance requirements and extends component life.

• Remote Monitoring: Advanced models offer connectivity for performance monitoring and technical support-5.

Technical Specifications

Note: Specifications vary by model and configuration-1-2-9.

Conclusion

The Keepway horizontal flowpack packing machine represents the perfect marriage of reliability, speed, and versatility in modern packaging technology. Whether you need a flowpack bag packing machine for soap bar production or high-speed confectionery packaging, Keepway delivers solutions that enhance productivity while reducing operational costs.

Discover the Keepway difference today – explore our range of flowpack packing machines and find the perfect packaging solution for your business needs.