Choosing Pallet and Orbital Wrapping Equipment

Start with the load and how it reaches the wrapping station. A pallet that can rotate on a turntable, a stationary pallet and a long profile moving through a ring each need a different equipment layout. Record the product dimensions, weight, stability and handling method before comparing machines.

Match the wrapping route to the load

Turntable wrapping for suitable pallet loads

A turntable rotates the pallet while the film carriage travels vertically. The KPW-TP1650F pallet stretch wrapper is the featured fixed-station option. Check the full load footprint, height and weight against the machine specification, then review how the pallet will be loaded and removed. Include the pallet truck or forklift route, any access ramp and the space around the station.

Mobile robot wrapping around a stationary pallet

The KPW-Z4510 self-propelled robot wrapper travels around the pallet while the load stays in place. It can be considered when pallets are difficult to transfer to a fixed station or when wrapping takes place in several work areas. Review the floor condition, operating clearance, minimum load requirements and chosen mast height. The mobile base follows the load; it is not an articulated robot-arm packing system.

Orbital wrapping for long products

Pipes, profiles, boards and similar long products follow a separate route. The horizontal orbital stretch film wrapper applies film around the product section as a conveyor moves it through the ring. Selection depends on the cross-section, length, weight, ring opening, support points and conveyor layout. Ring speed and conveyor speed describe this process and should not be compared directly with pallets per hour.

Available horizontal orbital wrapping models include KPW-SP1000, SP800 and SP1200. Send your product dimensions and weight with your enquiry to confirm the suitable ring opening and conveyor configuration.

Review film coverage and operator work

Specify the film type, width, thickness and desired overlap. Describe fragile edges, uneven surfaces and any areas needing reinforcement. Confirm the selected film-carriage configuration, tension settings and how the operator attaches and finishes the film. Material other than standard stretch film needs its own compatibility and carriage review.

Automation should be described by the actual tasks it performs. Identify who positions the load, starts the cycle, handles the film and removes the wrapped product. Include loading and unloading in any output trial. A machine's movement speed alone does not establish the completed loads per hour.

Prepare a useful comparison

Send the same product information to each equipment review. Ask for a representative trial with the intended film and loading method. Compare finished coverage, handling time and material use on that application; universal film-saving percentages or a fixed payback period are not a substitute for a measured trial.

Information to send with an enquiry

• Minimum and maximum load dimensions, weight and stability.
• Product photos, pallet type or long-product cross-section.
• Daily volume, peak demand and available loading equipment.
• Film specification, coverage and reinforcement requirements.
• Floor condition, layout, local voltage, frequency and phase.

Compare the wrapping equipment range or send your load and layout details for equipment selection.

Equipment examples